Case Study

24/7 AI monitoring assistance to track multiple simultaneous operations

Published on 30th July 2021 | By Powerarena

For

World-leading supplier of switches, electronic modules and sensors

Tags

Production Monitoring
Production efficiency
Production optimization
Manufacturing

Challenges

Multiple actions happening simultaneously at the factory shop makes it hard for site managers to monitor and keep track of everything leading to issues like:

  • No Real-time production data available for analysis
  • Difficulty in resolving issues like lack of materials and machine abnormalities

Solutions

  1. PowerArena's end to end monitoring system with AI assistance helped pointing out some unexpected issues that the site wasn’t fully aware of. For instance, the standard operation procedure for certain operations requires workers to operate with both hands, however, it was brought to their attention that some workers were only using one hand instead of both to operate the tasks which results in lower efficiency.
  2. With the insights on its production line gathered through PowerArena, plant managers were able to identify points of improvement and increase its productivity.

Key Metrics

100%

Upon deployment, the site reported a reduction in working hours of 28,230 hours per year which translates to over 100% in ROI.

5%

Throughput increased by more than 5% within 4 weeks, and this translates to 45% increase in profit.

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