Case Study

30% annual costs savings with real time machine monitoring solutions

Published on 30th July 2021 | By 3d Signals GmbH

For

Samson AG

Tags

Procedure digitization
Machine downtime
Connected machines
Machine failure analysis
Manufacturing
Automotive
Customer success story

Challenges

Samson operating costs were increasing year over year due to operational inefficiency. The core reason were high labor cost and high energy usage:

  • High labor cost due to the need for continuous machine monitoring
  • High energy cost due to inefficient usage of machines

Solutions

3dSignals provided Samson with 3 element solutions:

  1. Non-invasive sensors that connect to machines in order to track their operation in real-time
  2. An Edge device that collects the signal data and uploads it to the cloud
  3. And an AI-based cloud platform that visualizes machine data, and provides actionable insights, live views, historical reports, and optimization tools

Key Metrics

$700k

$700k of yearly savings by reducing labor cost and increasing machine efficiency

14%

14% reduction in energy cost for the company

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